Theoretical Analysis of Bulletproof Capability of Multilayer Ceramic Composites Subjected to Impact by an Armor Piercing Projectile

Inspired by the theories of Tate and Zaera, a theoretical analysis model including the erosion of the projectile, the cracking of ceramic composites, and the deformation of metal backplate was established in this study to investigate the bulletproof capability of the ceramic composites under impact by an armor piecing projectile (AP). The analysis results were verified by ballistic tests. As for the ceramic composites, the volume of the cracked ceramic conoid and the change in the compressive strength were included. Regarding the deformation of the metal backplate, the plastic deformation work, the external work, and the conservation of kinetics were considered. Based on the thickness of the target plate, failure modes were separated into the plug type and the petal type. The ordinary differential equation solver of MATLAB, ode45, was adopted to solve relevant ordinary differential equations. In this study, the powder metallurgy was used to produce the Al2O3/ZrO2 multilayered ceramic composites of three layers; each layer was 3 mm in thickness. The ceramic composites were paired with a backplate made of 6061-T6 aluminum alloy with a thickness of either 1 mm or 4 mm. The ballistic tests were executed by using 0.30″ AP projectiles to impact the specimens. The results from theoretical model and ballistic tests were compared and shown consistent in the field of residual velocity, residual bullet mass, and the failure modes of the metal backplate