Research on High Precision Surface Grinding System for Large Scale Optical Lens

以实现高精度、高效率、高自动化程度加工为目的,基于高精度平面磨床Mgk7160的加工系统,详细分析了加工规划控制、计算机辅助制造软件系统开发、砂轮修整及动平衡、在位测量等关键配套工艺技术。在已有设备及配套工艺基础上利用400#粒度金刚石圆弧砂轮,实现口径400MMx400MM平面光学元件的加工,获得了较好的加工精度,验证了机床及加工技术系统的可靠性。Ultra precision grinding with diamond wheel is widely used for manufacture of large scale optical lens,especially for deterministic batch processing.This paper presented a surface grinding system based on large-scale NC precision surface grinder(MGK7160) to obtain the high machining accuracy,efficiency and automatic level.Then some key technologies,such as diamond wheel truing,dynamic balance,on-machine measurement,CAM software were detailedly realized.The experiments for 400mm*400mm optical lens using 400# grinding wheel were carried out,and the results well reflect that the developed grinding system based on surface grinding machine can perform precision machining of large-scale advanced optical elements with fine reliability.国家高技术研究发展计划(863计划)资助重点项目(2008AA042501);国家自然科学基金资助项目(50905150