Structure sensitivity of the oxidative activation of methane over MgO model catalysts: I. Kinetic study

The role of surface structure and defects in the oxidative coupling of methane (OCM) was studied over magnesium oxide as a model catalyst. Pure, nano-structured MgO catalysts with varying primary particle size, shape and specific surface area were prepared by sol–gel synthesis, oxidation of metallic magnesium, and hydrothermal post treatments. The initial activity of MgO in the OCM reaction is clearly structure-sensitive. Kinetic studies reveal the occurrence of two parallel reaction mechanisms and a change in the contribution of these pathways to the overall performance of the catalysts with time on stream. The initial performance of freshly calcined MgO is governed by a surface-mediated coupling mechanism involving direct electron transfer between methane and oxygen. The two molecules are weakly adsorbed at structural defects (steps) on the surface of MgO. The proposed mechanism is consistent with high methane conversion, a correlation between methane and oxygen consumption rates, and high C₂H₄ selectivity after short times on stream. The water formed in the OCM reaction causes sintering of the MgO particles and loss of active sites by degradation of structural defects, which is reflected in decreasing activity of MgO with time on stream. At the same time, gas-phase chemistry becomes more important, which includes the formation of ethane by coupling of methyl radicals formed at the surface and the partial oxidation of C₂H₆. The mechanistic concepts proposed in this work (Part I) will be substantiated in Part II by spectroscopic characterization of the catalysts (Schwach et al. [1])