Design of Experiment for Inverse Heat Transfer Problem

this thesis complex inverse heat transfer problem, which is focused on optimal design of experiment, is studied. There are many fields and applications in technical practice, where inverse tasks are or can be applied. On first place main attention is focused on industrial metallurgical processes such as cooling of continues casting, hydraulic descaling or hot rolling. Inverse problems are in general used to calculate boundary conditions of differential equations and in this field are used to find out Heat Transfer Coefficient (HTC). Knowledge of numerical approximation of precise boundary conditions is nowadays essential. It allows for example design of optimized hot rolling mill cooling focused on material properties and final product quality. Sequential Beck’s approach and optimization method is used in this work to solve inverse heat transfer problems. Special experimental test bench measuring heat transfer intensity was developed and built to full fill specific requirements and required accuracy. There were four different types of thermal sensor applied and studied. Those sensors are in usage in Heat Transfer and Fluid Flow laboratory (Heatlab) at various experimental test benches. Each specific sensor was tailored in Heat Transfer and Fluid Flow Laboratory to specific metallurgical application. Fist type of sensor was designed to simulate cooling during continuous casting. Second sensor is used for experiments simulate hot rolling mill cooling, while third sensor is designated for experiments with fast moving hot rolled products. Last sensor is similar to sensor type one, but thermocouple is located parallel to cooled surface. Experimental part of this study covers series of measurements to investigate Heat Transfer Coefficient (HTC) for various types of coolant, cooling mixtures and spray parameters. Results discovered in this study were compared with published scientific articles, and widely extend the knowledge of cooling efficiency for commonly use