Failure of planetary pinions in earth moving equipment - A failure analysis approach

A series of failures of planetary pinions occurred in the final drive epicyclic gearbox of large trucks used in underground mining. A metallurgical analysis indicated that failure had occurred by internal rupture of the gear. This was attributed to poor heat treatment procedures used in case hardening the gear. This had induced high residual stresses just below the case/core interface, leading to the internal rupture of the gear