Control Surface Seals Investigated for Re- Entry Vehicles

Re-entry vehicles generally use control surfaces (e.g., rudders, body flaps, and elevons) to steer or guide them as they pass into and through the Earth s atmosphere. High temperature seals are required around control surfaces both along hinge lines and in areas where control surface edges seal against the vehicle body to limit hot gas ingestion and the transfer of heat to underlying low-temperature structures. Working with the NASA Johnson Space Center, the Seals Team at the NASA Glenn Research Center completed a series of tests on the baseline seal design for the rudder/fin control surface interfaces of the X-38 vehicle. This seal application was chosen as a case study to evaluate a currently available control surface seal design for applications in future re-entry vehicles. The structures of the rudder/fin assembly and its associated seals are shown in the following illustration