Dimensional roughing of carbide drawplate by electric arc

Виконано обґрунтування технологічних схем формоутворення поверхонь твердосплавної волоки способом розмірної обробки електричною дугою з урахуванням особливостей фізичних механізмів їх утворення та гідродинамічних явищ в між електродному проміжку. Встановлені аналітичні зв’язки технологічних характеристик процесу чорнової розмірної обробки електричною дугою сплаву ВК8, з режимами обробки і геометричними параметрами. Article is dedicated to the development of technology and equipment of mode of roughing of carbide drawplate by electric arc as an alternative to traditional methods of high performance choice of roughing. During operation, in the hole of drawplate along with uniform abrasion, occurs severe wear, as a consequence of welding of the processed material to the material of drawplate. As a result of the periodic separation of these places the structure obtained by sintering is broken by chipping of the carbide grains. Torn carbide particles leave marks on the wire, with such wear the drawplate does not meet the specified size and it is to bore with larger diameter by the grinding with the diamond tool at the roughing. It is proposed to bore carbide drawplate by dimensional electric arc as at roughing chisel carbide dies dimensional arc of electricity that can take large allowances of material at the lowest time expenditure for processing. At that the machining cycle was down by 4,4-5,2 times. It was made the justifications of the technological scheme of forming of holes of carbide drawplate in the way of sizing by arc taking into account the features of physical formation mechanism and hydrodynamic phenomena in the electrode gap. Analytical roots of technological characteristics of the process of rough sizing with the arc VK8 alloy with treatment regimens and geometrical parameters established