Modular prefabrication versus conventional construction as a cost effective alternative for the construction of single family detached housing in the Montreal area

The affordability crisis in the North American housing market has prompted the construction industry to reexamine technologies designed to lower cost through the factory mass production process. This thesis concentrates on modular prefabricated housing in the Province of Quebec in order to determine if this housing option can supply a less expensive alternative to comparable conventionally built housing. As issues of construction cost are allied with the quality of construction, a comparison between the conventional and the manufactured building industries, at this level, is also essential. Surveys evaluating sales cost and quality of construction have been developed for the modular prefabricated and conventional single family detached housing industry for the Province of Quebec. Fifteen prefabricated home builders and six conventional home builders were surveyed in order to facilitate the comparison between the two industries. It was found, based on the builders surveyed, that the average level of construction quality was consistent in both industries. The prefabricated residential home builders, however, proved on average to be approximately ten percent more expensive than the conventional home builders surveyed. Reasons for these cost discrepancies have been found to be related to the high start-up costs inherent in the manufactured housing industry, the overall cyclical market demand for housing, as well as price protection for distributors of manufactured housing