Stable forming conditions and geometrical expansion of L-shape rings in ring rolling process

Based on previous research results concerning the radial-axial ring rolling process of flat rings, this paper details an innovative approach for the determination of the stable forming conditions to successfully simulate the radial ring rolling process of L-shape profiled rings. In addition to that, an analytical model for the estimation of the geometrical expansion of L-shape rings from its initial flat ring preform is proposed and validated by comparing its results with those of numerical simulations. By utilizing the proposed approach, steady forming conditions could be achieved, granting a uniform expansion of the ring throughout the process for all of the six tested cases of rings having the final outer diameter of the flange ranging from 545mm and 1440mm. The validation of the proposed approach allowed concluding that the geometrical expansion of the ring, as estimated by the proposed analytical model, is in good agreement with the results of the numerical simulation, with a maximum error of 2.18%, in the estimation of the ring wall diameter, 1.42% of the ring flange diameter and 1.87% for the estimation of the inner diameter of the ring, respectively