Integrated Tolerance and Fixture Layout Design for Compliant Sheet Metal Assemblies

Part tolerances and fixture layouts are two pivotal factors in the geometrical quality of\ua0a compliant assembly. The independent design and optimization of these factors for compliant\ua0assemblies have been thoroughly studied. However, this paper presents the dependency of these\ua0factors and, consequently, the demand for an integrated design of them. A method is developed\ua0in order to address this issue by utilizing compliant variation simulation tools and evolutionary\ua0optimization algorithms. Thereby, integrated and non-integrated optimization of the tolerances and\ua0fixture layouts are conducted for an industrial sample case. The objective of this optimization is\ua0defined as minimizing the production cost while fulfilling the geometrical requirements. The results\ua0evidence the superiority of the integrated approach to the non-integrated in terms of the production\ua0cost and geometrical quality of the assemblies