Enhanced Dynamometer for Conducting Long-Term Brake Wear Testing

The purpose of this project is to develop an automated control system for two constant torque dynamometers Krauss Friction Tester Type RWS60A – Serial no. 080 built in Orangeburg, West Germany recently obtained by FDP Friction Science. This control system will be efficient, effective, safer, and meet the standards of modern day technologies. Currently, the machines are outdated, obsolete, and unable to operate. Therefore, to bring the dynamometers back into full operation and be competitive in today’s industry a new control system that meets industry expectations must be implemented. For this reason, a programmable logic controller from Automationdirect named ClickPLC is being utilized. This industrial computer control system will continuously monitor the state of input for the device while determining the desired outputs based on a ladder logic program written by the control system designers. To create interference between the operator and the machine a C-more touch panel human machine interference from Automationdirect will be use. The HMI will provide a graphical interface designed to interchange and display graphics, animation and data from the PLC by touching the screen. The HMI will be programed accordingly to replace pushbuttons, switches, meters and any other analog input devices. This will streamline the brake life testing process down to a one-man operation for cost effectiveness.https://scholarscompass.vcu.edu/capstone/1196/thumbnail.jp