Pilot To Full-Scale Production: A Battery Module Assembly Case Study

Electric vehicles are currently on the rise due to environmental and legal concerns. Furthermore, improvements made in battery assembly steadily boosts the efficiency of electric vehicles. A well-prevalent method to overcome the uncertainties that emerge from the ever-changing battery technology, is to assemble products using pilot production lines. However, literature pertaining to the scale-up of pilot production lines for full scale production is scarce. Therefore, in this paper, potential scale-up scenarios for battery module assembly line are proposed in a discrete event simulation software and results are compared. Furthermore, the benefits of the proposed method are discussed with a test case