Behavior of integrated connections between adjacent foam-filled modular sandwich panels

Connections represent major challenges in the design of composite structures, mainly because they entail discontinuities in the geometry of the structure and material properties, and introduce high local stress concentrations. Despite some constructability complications, integrated connection could be a reliable solution. In this paper, the structural behaviour of an integrated connection for implementation between adjacent composite sandwich panels in rapid assembly buildings is studied. The integrated connection system consists of 3-D high density polyethylene (HDPE) skin faces, and cores of high-density polyurethane (PUR) foam integrated into the sandwich panels at the moment of their production. The study included experimental investigations regarding the mechanical and structural response of the connection under actual applied loads, and its torsional rigidity, rotational stiffness and behaviour under lateral loading is investigated. Using Finite Element modelling, the stress distribution and the mechanisms of failure are studied. The results show a good agreement between the numerical and experimental results