A Sol-Gel Modified Alternative Nafion-Silica Composite Membrane for Polymer Electrolyte Fuel Cells

Nafion-silica composite membranes are fabricated by embedding silica particles as inorganic fillers in perfluorosulfonic acid ionomer by a novel water hydrolysis process. The process precludes the use of an added acid but exploits the acidic characteristic of Nafion facilitating an in situ polymerization reaction through a sol-gel route. The use of Nafion as acid helps in forming silica/siloxane polymer within the membrane. The inorganic filler materials have high affinity to water and assist proton transport across the electrolyte membrane of the polymer electrolyte fuel cell �PEFC� even under low relative humidity �RH� conditions. In the present study, composite membranes have been tested in hydrogen/oxygen PEFCs at varying RH between 100 and 18% at elevated temperatures. Attenuated total reflectance-Fourier transform infrared spectroscopy and scanning electron microscopy studies suggest an evenly distributed siloxane polymer with Si–OH and Si–O–Si network structures in the composite membrane. At the operational cell voltage of 0.4 V, the PEFC with an optimized silica–Nafion composite membrane delivers a peak power density value five times higher than that achievable with a PEFC with conventional Nafion-1135 membrane electrolyte while operating at a RH of 18% at atmospheric pressures