An energy approach for predicting springback of metal sheets after double-curvature forming, Part I: axisymmetric stamping

In our previous study (Xue P, Yu TX, Shu E, International Journal of Materials Processing Technology 1999;89-90:65-71.), based on the membrane theory of shells of revolution and an energy method a mechanics model and corresponding analytical procedure have been proposed to predict springback of circular and square metal sheets after a double-curvature forming operation. The strain hardening of the material is incorporated into the mechanics model, In the present paper, the method is extended to the cases, in which bending effect, as well as bending-and-unbending effect are taken into account. It is shown that the procedure developed is capable of quantitatively predicting the strain distribution and springback of metal sheets after axisymmetric stamping with a relatively minor effort of calculation and a good accuracy. The effect of stretching force applied at the edge of the plate on springback is also considered. Excellent agreement is found between the theoretical prediction of springback and experiment results. (C) 2001 Published by Elsevier Science Ltd