Electronically Assisted Direct Current Circuit Breakers

DC power is gaining tractions recently, however, DC fault protection remains a major technical challenge. Popular and cost-effective AC mechanical circuit breakers do not offer sufficient DC interruption capability. Solid state circuit breakers have drawbacks of high cost and high conduction loss. The reported hybrid circuit breakers solutions require fast responding current sensors and mechanical actuation mechanism vastly different from and far more complex than the conventional AC circuit breakers.This thesis introduces a new DC hybrid circuit breaker concept termed Electronically Assisted Circuit Breaker (EACB). A conventional AC mechanical circuit breaker (MCB) is used to interrupt DC fault currents with the assistance of an electronic commutation circuit, which is activated for a short time period only during the late phase of the breaking process. Unlike other prior art HCB concepts, an EACB uses (1) a conventional thermal-magnetic AC baseline breaker design with minimal modification; and (2) an electronic commutation circuit which only needs to commutate a fault current already reduced from its peak for a very short duration (~100µs), both contributing to significant cost savings. While an EACB does not facilitate arc-free or ultrafast breaking, it does provide a simple and cost-effective way to enhance the DC current interruption capability of conventional thermal-magnetic AC circuit breakers currently dominating the low voltage circuit breaker market. The EACB concept has been validated both experimentally and by simulation. A 600VDC/250A (nominal) EACB prototype is designed and tested. It has experimentally demonstrated a fault current interruption capability of over 8kA at a DC voltage of 600V within 6 milliseconds