Development and Study of the Load and Unload System for TFT-LCD Panel

[[abstract]]TFT-LCD面板產業因產能利用率不斷提升且市場競爭環境激烈下，機台設備的速度提升亦能讓產能利用率的提高，因此，本研究就是在配合雷射貼合製程的生產速度，在面板載入系統與載出系統的傳輸設備速度上快於現行面板廠的1倍，也就是在31 5吋為生產起始，若面板廠1條生產線1天產能滿載為3500pcs，那In-House的生產線速度必須產出大於7000pcs，亦即每片面板玻璃9秒的生產效率。 本論文主要是利用有限的場地空間與面板生產流動性的限制，來開發面板載入系統與載出系統傳輸設備，本研究利用機構設計中的機械手臂的選用，不同機構的馬達配製，並透過PLC系統在軟體與電控整合來讓生產線達到最佳化的自動控制生產，且利用人機介面讓使用著依不同生產條件來進行參數的變更與調整。結果顯示，本研究開發以31 5吋為起始的整條生產線，在載入與載出系統達成平均每片面板玻璃生產9秒的速度，具備國際級的競爭力。[[abstract]]Due to the rise of capacity utilization and competitive market conditions in the TFT-LCD panel industry the increasing speed of the machine devices can also improve capacity utilization Therefore this study is to match up the laser bonding process’s production speed The panel loading system and the load-out system’s transmission equipment speed must be twice faster than the current panel plant that is at 31 5 inches for the production start if the panel plant’s full capacity production line in one day is 3500pcs then the manufacturing process ability in an In-House production must be greater than 7000pcs which gives it a 9-second production efficiency for each glass panel This thesis is mainly to discuss how to utilize the limited space and constraints of the panel production liquidity to develop the panel loading system and the load-out system’s transmission equipment This research attempts to use the mechanic robotic arm that is still in design with different mechanical motor preparation to integrate software and electronic control and optimize the automatic control of production through the PLC system Further with the use of HMI users can change the parameters according to different production conditions The results indicate that this research’s development which is at a 31 5-inch production line has a world-class competitiveness when the load and load out system reaches an average production speed of 9 seconds on each pane