Three-phase bi-directional wireless EV charging system with high tolerance to pad misalignment

Electric vehicles (EVs), which are becoming increasingly popular, can be charged by either wired or wireless means. The latter, based on wireless power transfer (WPT) technology, is convenient and safe, but pad misalignment is one of the major concerns as it causes a reduction in charging power level, prolonging the charging process. Therefore, wireless charging systems with high tolerance to pad misalignment are necessary. This study proposes a three-phase bi-directional wireless power transfer (BD-WPT) system with a control scheme that offers high tolerance to pad misalignment in EV charging applications. The system uses simple coil designs for pads and utilises the magnetic coupling among pads to compensate for the power variation. A comprehensive mathematical model, incorporating all magnetic cross-coupling effects, is presented to investigate the charging performance of the system under pad misalignment and different pad spacings. To demonstrate the validity of the proposed system, theoretical and simulated results are presented, benchmarking against a single phase WPT system, and in comparison to a prototype 1.3 kW three-phase BD-WPT system. Results are convincing and indicate that the proposed three-phase BD-WPT system with small pad spacing is more tolerant to wide pad misalignment in EV charging applications.