Quantitative microstructural evaluation of 12 Cr creep aged steels after welding

This dissertation focuses on the quantitative microstructural evaluation of new and creep aged X20 (12 Cr) stainless steel after welding. X20 stainless steel has been widely used in the high temperature and pressure pipework of coal-fired power plants. Consequently, this material has to withstand extreme conditions of high temperature and stress during service exposure. Under these conditions, creep deteriorates the strength of the material. The material’s resistance to creep damage due to its microstructure can be quantitatively described by the back-stress. There are four microstructural contributions to the back-stress: Precipitate Hardening, Sub-Boundary Hardening, Solid-Solution Hardening and Dislocation Hardening. Fusion welding is performed on creep aged materials when a component needs to be replaced. This high temperature process results in the formation of different microstructural regions within the weldment. These creep damaged components have a weldability limit as set by the life management strategy of the power plant company. Measuring techniques capable of quantifying the microstructural contributions (precipitates, subgrains and dislocations) were developed and evaluated in this study. These techniques were then used to characterise the different microstructural regions within a new and creep aged X20 steel weldment. Differences in the microstructure of the new and creep aged X20 steel was illustrated by the results of this study. The measured size and number densities of the precipitates in the creep aged X20 material showed that there is a decrease in PH during creep exposure. There was a decrease in SBH and DH stress for the creep aged X20 material due to coarsening of the subgrains and annealing of dislocations during creep exposure. The quantitative techniques demonstrated in this study opens up the possibility to perform life assessment on weldments with inhomogeneous microstructures by following a microstructural based approach