Design, construction and performance evaluation of an agitated portable biogas digester under greenhouse-regulated temperature

Biogas yield in anaerobic digesters is negatively affected by low temperatures during cold seasons and nights, temperature fluctuations and inefficient agitation. Electrical heating and underground digester installations have been used to help minimise these effects but the high cost of electrical heating, infeasibility of underground installations in some terrains, inefficient agitation and difficult maintenance continue to be major set-backs to high biogas yields. In this study a 100 ℓ, agitated, portable carbon steel digester housed within a greenhouse, whose operation temperature is automatically maintained at an optimum of 35 ± 1 oC by means of an ON/OFF electronic circuit for ventilation control through a suitably sized window and insulation offered by an air film trapped in-between a double layer of polyethylene plastic covering of the greenhouse, was designed. Cow dung from a dairy farm at the University of Fort Hare with total solids (TS), volatile solids (VS), chemical oxygen demand (COD) and ammonia nitrogen content of 162348.67 mg/ℓ, 116543.98 mg/ℓ, 37 879 mg/ℓ and 128 - 235 mg/ℓ respectively was used for the performance evaluation of the digester. Analysis of the biogas produced starting from day 6 of the 31-day retention period showed a specific biogas yield of 0.036 m3/kgVSadded and a methane yield of 55percent. The optimum pH maintained was 7.2 and the COD reduction achieved during the digestion period was 61percent. This simple, easy to construct, inexpensive yet efficient design will lead to improved biogas yields and quality and faster dissemination of the biogas technology