Development of a Layout-Level Hardware Obfuscation Tool to Counter Reverse Engineering

Reverse engineering of hardware IP block is a common practice for competitive purposes in the semiconductor industry. What is done with the information gathered is the deciding legal factor. Once this information gets into the hands of an attacker, it can be used to manufacture exact clones of the hardware device. In an attempt to prevent the illegal copies of the IP block from flooding the market, layout-level obfuscation based on switchable dopant is suggested for the hardware design. This approach can be integrated into the design and manufacturing flow using an obfuscation tool (ObfusTool) to obfuscate the functionality of the IP core. The ObfusTool is developed in a way to be flexible and adapt to different standard cell libraries and designs. It enables easy and accurate evaluation of the area, power and delay v/s obfuscation trades-offs across different design approaches for hardware obfuscation. The ObfusTool is linked to an obfuscation standard cell library which is based on a prototype design created with Obfuscells and 4-input NAND gate. The Obfuscell is a standard cell which is created with switchable functionality based on the assigned dopant configurations. The Obfuscell is combined with other logic gates to form a standard cell library, which can replace any number of existing gates in the IP block without altering it\u27s functionality. A total of 160 different gates are realized using permutated combinations starting with 26 unique gate functions. This design library provide a high level of obfuscation in terms of the number of combinations an adversary has to go through increase to 2 2000 approximately based on the design under consideration. The connectivity of the design has been ignored by previous approaches, which we have addressed in this thesis. The connectivity of a design leaks important information related to inputs and outputs of a gate. We extend the basic idea of dopant-based hardware obfuscation by introducing dummy wires . The addition of dummy wires not only obfuscates the functionality of the design but also it\u27s connectivity. This greatly reduces the information leakage and complexity of the design increases. To an attacker the whole design appears as one big \u27blob\u27.This also curbs the attempts of brute force attacks. The introduced obfuscation comes at a cost of area and power overhead on an average 5x, which varies across different design libraries