Development and characterisation of flame retardant nanoparticulate bio-based polymer composites

PhDSince the discovery of carbon nanotubes (CNTs) and nanoclays, there has been a great deal of research conducted for uses in applications such as: energy storage, molecular electronics, structural composites, biomedical to name but a few. Owing to their unique intrinsic properties and size means that they have an ever growing potential in the consumer and high technology sectors. In recent years the concept of using these as fillers in polymers has shown great potential. One such function is, as flame retardant additives. These possess much better environmental credentials than halogenated based additives as well as only needing to use a small loading content compared to traditional micron sized fillers. The combination of the above make these fillers ideal candidates for polymers and their composites. Especially with regards to natural fibre composites. Owing to environmental awareness and economical considerations, natural fibre reinforced polymer composites seem to present a viable alternative to synthetic fibre reinforced polymer composites such as glass fibres. However, merely substituting synthetic with natural fibres only solves part of the problem. Therefore selecting a suitable material for the matrix is key. Cellulose is both the most common biopolymer and the most common organic compound on Earth. About 33 % of all plant matter is cellulose; i.e. the cellulose content of cotton is 90 % and that of wood is 50 %. However just like their synthetic counterparts, the poor flame retardancy of bio-derived versions restricts its application and development in important fields such as construction and transportation. Abstract -vi- Traditional methods to improve the flame retardancy of polymeric material involve the use of the micron sized inorganic fillers like ammonium polyphosphate (APP) or aluminium trihydroxide (ATH). Imparting flame retardancy with these inorganic fillers is possible but only with relatively high loadings of more than 50 wt. %. This causes detrimental effects to the mechanical properties of the composite and embrittlement. Applying nanofillers can achieve similar if not better flame retarding performances to their micron sized counterparts but at much lower loading levels (