Contact Pressure Measurement System in Cross Wedge Rolling

In the cross wedge rolling process (CWR), plastic deformation is geared by a driving torque transmitted by friction on die surface. Friction plays a role which has to be further identified in this metal forming process. The local contact pressure between a cylindrical billet and flat dies seems to be a relevant parameter to characterize the severe contact conditions during the rolling. This paper deals with an experimental measurement technology, which has been designed and implemented on a semi-industrial CWR test bench with plate configuration. This measurement system using pin and piezoelectric sensor is presented, with an analysis of the system operation and design detail. Characterization of systematic error and calibration tests are then explained. Additional tests performed on hot steel preforms allow to check the ability of the contact pressure measurement system to resist under severe operating conditions. Realistic results for varying temperatures are then discussed