Electron microscopy of multi-layered polymer-nanocomposite based dielectrics

Vacuum deposited polymer-nanocomposites (PNCs) comprising alternate layers of metal (Al/Ag) (filler) and polymer (nylon-6) (matrix) have been investigated using chemical, impedance spectroscopy and microstructural characterisation techniques. Electron microscopy investigations revealed the morphology, nanostructure and phases of nano-scale core (metal)-shell (oxide) particles and metallic nano-islands in Al and Ag based PNCs respectively. Evaporation of Al yielded islands of angular core-shell nanoparticles in an Al-oxide/nylon-6 matrix whereas Ag yielded rounded, discrete nanoparticles in nylon-6 matrix. The high particle surface area and an affinity for oxygen formed oxide shells in Al nanoparticles and was critical to charge accumulation and enhanced dielectric behaviour; in contrast, Ag showed little oxidation and less charge accumulation. With an increase in the thickness of the deposited metal layer, Al formed a continuous film of particles whereas Ag condensed to form interconnected nano-islands. This microstructural study is useful in conceptualising better dielectrics based on PNCs. © Published under licence by IOP Publishing Ltd