Analysis of production incompatibilities and risk level in series production of assembly elements for the automotive industry

The paper presents issues connected to risk analysis of production incompatibilities occurrence. Low-pressure cords thermoforming process analysis was presented, as well as analysis of types of incompatibilities during the phase of marking product (pad printing). The risk analysis is based on three factors: occurrence, detection, and severity of a specific incompatibility. 6 incompatibility types were defined and their various causes were determined. One critical incompatibility was determined, as well as 4 severe production problems. Presented analysis is an element of implementation of project of new products into the existing thermoforming processes