Evaluation of water film by reynolds' equation in deep drawing using high-pressured water jet

The authors had proposed a deep drawing method using high-pressured jet waters as lubricant. This method aimed to suppress the usage of oil or other chemical lubricants, which might require some additional processes for lubricant removal and become a nuisance in environment. The conditions had been determined through trial and error approach without knowing water behaviors as lubricant. As a result, some scars and dimples were observed on the surface of deformed cup. In the present paper, a numerical model was composed for the evaluation of the water behaviors as lubricant. Darcy-Weisbach equation was used for evaluation of pressure drop between nozzle exit and pump, while Reynolds' equation was used for the thin film of fluid between the die and blank. The data of blank deformation in FEM was considered for the determination of the thickness distribution of the fluid film. The characteristics of the water were evaluated by the composed numerical method, and the results were used for examination of lubrication characteristics in experiments