The Utilization of Bark to Make Rigid Polyurethane Foams

This work focused on the characterization of polyols derived from the liquefaction or alkoxylation of bark. Regarding liquefaction, it was found that both temperature and solvent structure played a significant role in polyol properties. High temperature liquefaction resulted in the degradation of sugars, while liquefaction at mild temperatures preserved sugar structures as shown by 31P-NMR. It was also shown that liquefaction at 130 C was ideal in terms of producing a polyol with a relatively at, broad, plateau of molecular weight distribution, whereas liquefaction at 90 and 160 C produced polyols with a large amount of low molecular weight compounds. Regarding solvent structure, it was found that polyhydric alcohols with short chain primary hydroxyls resulted in less sugar degradation products and less formation of condensation side-products. It is proposed that the highly polar environment promoted grafting and prevented condensation onto other biopolymers. Using organic solvents it was found that ketonic solvents like acetyl acetone and cyclohexanone, through their highly polar carbonyl group could engage in hydrogen bonding through electron donation/proton accepting interactions. These enabled the solvent to reduce the amount of condensation reactions and improve liquefaction yield. The liquefied bark-based polyols were then used to make polyurethane foams. It was found that when a diversity of hydroxyl groups were present the foaming rate was reduced and this may react a slower rate of curing and explain why the bark foams had a greater amount of cells that underwent coalescence. It was also observed that the bark foams had a low amount of closed-cell content. Since closed-cell content plays a role in dictating elastic compression, this may explain why the bark foams exhibited a lower elastic modulus. Finally, as a contrast to liquefaction, bark was alkoxylated. It was observed that the conversion yield was higher than liquefaction. The polyols had a high average molecular weight with a broad distribution and far greater solubility. It is proposed that alkoxylation is far less degradative than liquefaction. This may explain why the foams showed improved compressive behaviour compared to the foams made from liqueed bark-based polyols. Through greater characterization of the structure of polyols produced via liquefaction and alkoxylation the relationships between reaction parameters, polyol structure, and foam properties can be better understood. This is an important step towards the utilization of bark to make polyurethane foams.Ph.D