An Initial Assessment of Infiltration Material Selection for Selective Laser Sintered Preforms

High-temperature infiltration is an important process that is used to add strength to skeletal microstructures. In this study, particulate metal matrix composites (MMCs) are fabricated. MMCs are applied in a wide variety of industries, including military, aircraft, tooling and automotive. In this paper, various materials for infiltrating selective laser sintered (SLS) silicon carbide and titanium carbide preforms are considered based on fundamental knowledge of SLS and infiltration mechanics. Proposed infiltrant materials systems include an aluminum-silicon alloy infiltrant and a silicon carbide preform, ductile iron infiltrated into a titanium carbide preform, and commercially pure silicon infiltrated into a silicon carbide preform. The first two infiltrants are considered because they add ductility to the brittle silicon carbide or titanium carbide part, thus broadening the range of applications. They also will model a broader field of possible infiltrants, including magnesium and iron-based materials, (e.g., steel). Silicon is investigated because it adds strength to silicon carbide, is robust at high temperatures, and has a comparable coefficient of thermal expansion. Presented is a feasibility assessment of these systems based on infiltration theory.Mechanical Engineerin