Estimating Track Capacity Based on Rail Stresses and Metal Fatigue.

PDFProceedingsRTDF2011-67001Railroad tracksFatigue (Mechanics)Load testsThermal stressesThermal fatigueFinite element methodRail (Railroads)Fatigue crackingStress crackingAmerican Society of Mechanical EngineersJeong, David Y.Perlman, A. BenjaminJohn A. Volpe National Transportation Systems Center (U.S.)NTL-RAIL TRANSPORTATION-RAIL TRANSPORTATIONNTL-SAFETY AND SECURITY-Rail SafetyVolpe National Transportation Systems Center, Technical Reference CenterThis paper describes a framework to evaluate the structural capacity of railroad track to train-induced loads. The framework is applied to estimate structural performance in terms of allowable limits for crosstie spacing. Evaluation of the load-carrying capacity of track is conducted by examining the state of stress in the rail.Rail stresses are estimated by superimposing the contributions from different sources: (1) live-load stresses, (2) thermal stresses, and (3) residual stresses. Rail bending and thermal stresses are calculated based on assuming that the rail behaves as a beam supported by a linear elastic foundation. The classical beam on elastic foundation analysis is modified in the present work to account for crosstie spacing that exceeds the limits of the classical theory. Finite element methods are used to develop an amplification factor on the bending moment calculated from beam on elastic foundation theory, which is applied when the spacing between crossties becomes discrete and the foundation support is no longer considered as continuous.The rail stress analysis is then used in conjunction with a failure criterion based on the formation and growth of internal defects in rail due to the repeated passage of wheels, i.e. metal fatigue. A similar methodology was applied in previous work to estimate allowable limits for rail head wear in terms of vertical head-height loss and gage-face side wear. Moreover, allowable limits estimated from this methodology are inherently linked with the frequency of rail testing to detect internal rail head defects and mitigate the likelihood of accidents from broken rails