Analyzing sorting and packaging for automation and process improvement

Research-based study for checking the possibility of automating the sorting and packag-ing process by providing reasonable solutions was assigned by JR-Tools Oy and approved by the head of the department Tommi Fransila. The thesis client is a maker of unique cutting tools for a metal business located in Tikkakoski. During an observation, it was found that sorting and packaging was time consuming and requires lots of human efforts and has possibility of more error. So, major goal of the thesis was to analyze sorting and packaging process and check the possibility of automa-tion for those processes which is followed by a minor goal to improve inbound and out-bound process of the company. Qualitative research methodology was used to collect quantitative data and evaluation method was carried out by analyzing those collected data for intrinsic solutions for the company. Literature review part of the thesis was collected from the book and related articles. Lit-erature review structure comprises inbound and outbound processes, automation and a brief explanation about sorting and packaging term in logistics. Research was started form studying and analyzing current state of the company. The research was also done in other companies which is manufacturing and sharpening cutting tools, to know about their performance on sorting and packaging. Based on this research possibility of an au-tomation decision was proposed to the client. After analyzing the overall process (inbound transportation, receiving, manufacturing, sharpening, coating and dispatch) of the company, manual sorting and manual packaging with process improvement recommendation to the client was the conclusion of the re-search-based project