A Pragmatic Approach Towards the Manufacture of Wet-White Leathers Using a Bio-Polymeric Tanning System

Content: Different tanning materials endow leather with varying colors observable in undyed leathers. Periodateoxidized starch tanned leathers have a yellow tinge or light brown color and get darker with age. The color change in situ is ascribable to iodate ions that are byproducts of periodate oxidation. Iodate ions undergo reduction to form iodine molecules that are yellow or brown in low or at higher concentrations. This study focuses on the removal of iodate ions from Dialdehyde Tapioca Starch (DTS) using a simple precipitation method. Preparation of DTS is by periodate oxidation and precipitation of iodate ions using an inorganic precipitant. The experiments for manufacturing wet-white leathers used pickled goatskins and DTS (unmodified and modified) tanning agents at various percentages based on pelt weight. Glutaraldehyde (GTA) tanning was the control. The percentage removal of iodate ions in modified DTS was 98%. Both unmodified and modified DTS had an aldehyde content of 70%. FT-IR and 1H-NMR confirmed the aldehyde groups. GTA, unmodified, and modified DTS tanned leathers had shrinkage temperatures of 80, 87, and 89°C, respectively. The physico-mechanical properties of the control and experimental leathers are comparable. GTA tanned leather had the typical brown color associated with GTA tannages. The ‘b’ color value of unmodified DTS tanned leather was high confirming yellowing of leathers upon ageing. Wet-white leather tanned with modified DTS had no discernible color change. Analysis of the spent tan liquor shows a reduction in the BOD, COD, TS, and TDS load when compared to GTA tanning system evincing the biodegradability of DTS. This study has overcome the drawback associated with periodate-oxidized starch tanning agents, viz. leather darkening over time, considering the chemical and physico-mechanical properties of the resultant leathers. The novel iodate free DTS can be scaled-up for commercial availability. Take-Away: Removal of iodate ions from periodate-oxidized starch before its use as a tanning agent is imperative to avoid leather color change over time. This study reports the successful removal of iodate ions from Dialdehyde Tapioca Starch (DTS). Wet-white leather tanned with the modified DTS had no observable color change upon ageing