Biopolymers for a more sustainable leather

Content: A novel class of bio-based polymers have been developed within the LIFE BIOPOL European project aiming to replace traditional re-tanning and fat-liquoring products reducing environmental impacts and increasing the safety of leather. The purpose of the project is to enhance the recovery and reuse of different bio-derived by-products from leather and agro-industrial sector to produce eco-friendly and renewable bio-polymers with high re-tanning and fat-liquoring characteristics. The LIFE BIOPOL project aims to make bio-based polymers in order to reduce the following parameters in re-tanning phase: - 20-30% COD, - 50-60% of inorganic salts (Sulphates and Chlorides), - 90% of Cr (III) salts, - 20% of water used in the leather process. Other important goals of the project are: - reduction 70-90% of hazardous and environmental polluting substances normally found in conventional chemicals, - reactivity enhancement of 30-40% of the new biopolymers compared to the current leather - application technology, - reduction of 70-80% of the Product Environmental Footprint of the new biopolymers related to the state of the art. The vegetal biomasses and the tanned hides by-products were pretreated in order to obtain suitable building blocks for the production of bio-based polymers. Several protocols involving polymerization were used in order to achieve the synthesis of the biopolymers, which have been carried out at lab scale. Macromolecular characterization of the biopolymers was performed in order to rationalize the synthetic strategy and practical application of the products giving important parameters such as molecular weight and chemical composition of the new biopolymers. Performances of new bio-based polymers have been inspected and compared with traditional chemicals through application on different types of leather. The benefits of the new products within leather making process were evaluated through chemical analyses of re-tanning and fat-liquoring effluents. The upgrade of the developed chemistry will be performed within a new devised prototype plant specifically designed and built-up for producing the bio-based polymers at industrial scale Take-Away: Production of leather making biopolymers from biomasses and industrial by-products through Life Cycle Designed Processe