Wetting measurements as a tool to predict the thermoplastic/thermoset rubber compatibility in two-component injection molding

Recently a novel two‐component injection molding process has been developed combining thermoplastics with thermoset rubbers. Since the adhesion strength between the two materials strongly depends on the combination of a specific thermoplastic and a thermoset rubber, there is a need to predict their compatibility, defined as the formation of a strong interface. In this study, the wetting behavior of molten thermoplastics on rubber substrates is used to predict their compatibility since wetting is an essential step in the formation of a strong interface. Contact angle measurements at high temperatures showed that the wetting of polypropylene and polyethylene is the best in combination with ethylene propylene diene monomer rubber while nitrile rubber is best wetted by polycarbonate. The subsequent two‐component injection molding tests confirm that it is possible to combine these materials. Material combinations with a poor wetting behavior on the other hand are not suitable for two‐component injection molding.status: publishe