A bi-objective robust inspection planning model in a multi-stage serial production system

In this paper, a bi-objective mixed-integer linear programming (BOMILP) model for planning of an inspection process used to detect nonconforming products and malfunctioning processors in a multi-stage serial production system is presented. The model involves two inter-related decisions: 1) which quality characteristics need what kind of inspections (i.e., which-what decision) and 2) when the inspection of these characteristics should be performed (i.e., when decision). These decisions require a trade-off between the cost of manufacturing (i.e., production, inspection and scrap costs) and the customer satisfaction. Due to inevitable variations in the manufacturing systems, a global robust BOMILP (RBOMILP) is developed to tackle the inherent uncertainty of the concerned parameters (i.e., production and inspection times, errors type I and II, misadjustment and dispersion of the process). In order to optimally solve the presented RBOMILP model, a meta-heuristic algorithm, namely differential evolution (DE) algorithm, is combined with the Taguchi and Monte Carlo methods. The proposed model and solution algorithm are validated through a real industrial case from a leading automotive industry in France