Development of A Precision Rapid Metal Forming Process 362

This paper presents the important issues pertaining to the development of a precision rapid metal forming process. A five-axis configuration provides a flexible building capability to produce free-form fabrication capability. The laser cladding process is able to produce functional mechanical parts and machining capability is able to produce industrial grade surface quality. A machine configuration that combines the laser cladding and CNC machining processes is presented. The related parameters and components are discussed.This research was supported by the National Science Foundation Grant Number DMI-9871185, Missouri Research Board, and a grant from the Missouri Department of Economic Development through the MRTC grant.Mechanical Engineerin