Application of supported perovskite-type catalysts for vehicular emission control

Catalytic control of auto-exhaust emissions is one of the most successful applications of heterogeneous catalysis, both in commercial and environmental point of views. Although noble metal-based catalysts have dominated this area, efforts were always put in towards development of low cost non-noble metal-based catalysts. With the recent need of closed-coupled catalytic converter, thermal stability requirements have also become more severe, leading to the search for stable catalytic materials. Mixed oxides, including those perovskite type compounds with ABO3 structure have been extensively studied, mainly for their catalytic and electrical properties. Low surface area of these catalysts has so far been the most important limitation for their catalytic applications involving high space velocities, e.g. auto-exhaust catalysis. Various synthesis routes have been earlier attempted to improve their surface area, yet this was much inferior than the noble metal catalysts, dispersed on high surface area alumina. The in situ synthesis of these oxides on alumina is often associated with the formation of undesired phases, due to the reactive nature of perovskite precursors. However, alumina washcoat, commonly used for improving the surface area of ceramic and metallic catalyst supports, can be modified for perovskite applications. In situ synthesis of stabilized perovskites on modified alumina-washcoated supports offer high surface area and excellent catalyst adhesion. Although, it is difficult to ascertain the presence of pure perovskite type materials on support, such improved synthesis has resulted in remarkable improvement in their catalytic activity for their applications in auto-exhaust catalytic converters. This review presents our work on synthesis of various improved perovskite-type mixed oxides supported on modified alumina-washcoated cordierite honeycomb, their characterization, and detailed catalytic evaluations for possible application in automobile pollution control