Development of UHMWPE Modified PP/PET Blends and Their Mechanical and Abrasive Wear Behaviour

In this study, polypropylene and polyethylene terephthalate blend were modified by incorporating different percentages of ultrahigh molecular weight polyethylene (UHMWPE) ranging from 1 to 5 phr. Modified blends were prepared by melt mixing the PP/PET blend and UHMWPE. Ultimate tensile strength of UHMWPE filled blend was determined at 10, 20, 50, and 100 mm/min cross head speeds of testing. It was found that increase of cross head speed from 10 to 100 mm/min increases the tensile strength of PP/PET/UHMWPE blends. Maximum ultimate tensile strength is exhibited by the blend containing 2 phr UHMWPE. Breaking strain of the UHMWPE modified and unmodified PP/PET blend increased with the increase of cross head speed due to the highly entangled chain structure of UHMWPE. Shore A hardness of the filled blends also increased from 341 to 356, which is highest for 2 phr UHMWPE. High stress abrasive wear of UHMWPE modified blend was determined by using Suga abrasion tester, model NUS-1 Japan. Wear rate of the PP/PET(90/10) blends having 1, 2, and 5 phr of UHMWPE was determined at different loads such as 1, 3, 5, and 7 N and sliding distances from 6.4 m to 25.6 m. Wear rate values show that UHMWPE has prominent effect on abrasive wear of PP/PET blends. Addition of 2 and 5 phr UHMWPE improved the wear resistance of PP/PET blends at different loads, which has been explained on the basis of improved bonding as compared with pure PP/PET blend and increased hardness. Maximum abrasive wear rate reduction was achieved by adding 2 phr UHMWPE in PP/PET(90/10) blend. POLYM. COMPOS. 28:267–272, 2007. © 2007 Society of Plastics Engineer