Multiscale characterisation of AlSi9Cu3(Fe) die casting alloys after Cu, Mg, Zn and Sr addition

The Al-Si alloys are the most diffused foundry light alloys and now constitute 90% of the Al alloys used in theautomotive sector. Among the industrial processes for the production of Al alloy components, the high pressuredie casting is the most widespread technology. This paper presents the influence of different alloying elementssuch as Cu, Mg, Zn and Sr on the microstructure and mechanical properties of an AlSi9Cu3(Fe) die casting alloy.The metallographic analysis carried out by optical, scanning and transmission electron microscopy allowed toevaluate, at different scales, the size of the primary crystals of ?-Al and the porosity too, as well as to identifythe different intermetallic phases distributed in the microstructure. Hardness, microhardness and static tensiletesting were also performed on the different alloys, and the experimental results were correlated with thedifferent concentrations of the alloying elements