Optimum BET surface areas for activated carbon produced from textile sewage sludges and its application as dye removal

The purpose of this experimental study is to determine optimum preparation conditions for activated carbons obtained from textile sewage sludge (TSS) for removal of dyes from aqueous solutions. The textile sewage sludge activated carbon (TSSAC) was prepared by chemical activation with potassium hydroxide using Response Surface Methodology (RSM). The most influential factor on each experimental design responses was identified via ANNOVA analysis. Based on the central composite design (CCD), quadratic model was developed to correlate the preparation variables for one response which is the Brunauer-Emmelt-Teller (BET) surface area. RSM based on a three-variable CCD was used to determine the effect of pyrolyzed temperature (400-700 °C), carbonization time (45-180 min) and KOH: weight of TSS (wt%) impregnation ratio (0.5:1-1.5:1) on BET surface area. According to the results, pyrolyzed temperature and impregnation ratio were found as the significant factors for maximizing the BET surface area. The major effect which influences the BET surface area was found as pyrolyzed temperature. Both carbonization time and impregnation ratio of KOH had no significant effect. The optimum conditions for preparing TSSAC, based on response surface and contour plots, were found as follows: pyrolyzed temperature 700 °C, carbonization time of 45 min and chemical impregnation ratio of 0.5. The maximum and optimum BET surface area of TSSAC were found as 336 m2/g and 310.62 m2/g, respectively. Synozol Blue reactive (RSB) and Setapers Yellow-Brown (P2RFL) industrial textile dyes adsorption capacities were investigated. As expected the TSSAC which has the biggest BET surface area (336 m2/g) adsorbed dye best. The maximum (RSB) and (P2RFL) uptake capacities were found as 8.5383 mg/g and 5.4 mg/g, respectively. The results of this study indicated the applicability of TSSAC for removing industrial dyes from aqueous solution. © 2015 Elsevier Ltd