Development of acoustic flow instruments for solid/gas pipe flows

Two nonintrusive acoustic flow sensing techniques are reported. One technique, passive in nature, simply measures the bandpassed acoustic noise level produced by particle/particle and particle/wall collisions. The noise levels, given in true RMS voltages or in autocorrelations, show a linear relationship to particle velocity but increase with solid concentration. Therefore, the passive technique requires calibration and a separate measure of solid concentration before it can be used to monitor the particle velocity. The second technique is based on the active cross-correlation principle. It measures particle velocity directly by correlating flow-related signatures at two sensing stations. The velocity data obtained by this technique are compared with measurements by a radioactive-particle time-of-flight (TOF) method. A multiplier of 1.53 is required to bring the acoustic data into agreement with the radioactive TOF result. The difference may originate from the difference in flow fields where particles are detected. The radioactive method senses particles mainly in the turbulent region and essentially measures average particle velocity across the pipe, while the acoustic technique detects particles near the pipe wall, and so measures the particle velocity in the viscous sublayer. Both techniques were tested in flows of limestone and air and 1-mm glass beads and air at the Argonne National Laboratory Solid/Gas Test Facility (SGFTF). The test matrix covered solid velocities of 20 to 30 m/s in a 2-in. pipe and solid-to-gas loading ratios of 6 to 22. 37 refs., 19 figs., 4 tabs