On the optimization of the cutting conditions for an improved corrosion resistance of OFHC copper

Machining has a particular impact on the surface integrity and on corrosion resistance of components. In fact, material removal induces geometrical, mechanical and micro-structural modifications in the machined surface and sub-surface that alter the electrochemical behavior of the material, and so the aging process. In this study, oxygen free high conductivity copper (OFHC) has machined under orthogonal cutting conditions using uncoated cemented carbide tools. Then, the corrosion resistance in 0.1 M NaCl salt fog atmosphere of the machined samples is analyzed. Finally, the optimal cutting conditions, including the tool geometry, for an improved corrosion resistance are identified. Their influence on the surface integrity, and then their consequences on the surface aging response is discussed