Some recent developments on integrity assessment of pipes and elbows. Part II: Experimental investigations

AbstractIntegrity assessment of piping components is very essential for safe and reliable operation of power plants. Over the last several decades, considerable work has been done throughout the world to develop a methodology for integrity assessment of pipes and elbows, appropriate for the material involved. However, there are scope of further development/improvement of issues, particularly for pipe bends, that are important for accurate integrity assessment of piping. Considering this aspect, a comprehensive Component Integrity Test Program was initiated in 1998 at Reactor Safety Division (RSD) of Bhabha Atomic Research Centre (BARC), India in collaboration with MPA, Stuttgart, Germany through Indo-German bilateral project. In this program, both theoretical and experimental investigations were undertaken to address various issues related to the integrity assessment of pipes and elbows. The important results of the program are presented in this two-part paper. In the part II of the paper, the experimental investigations are discussed. Part I covered the theoretical investigations. Under the experimental investigations, fracture mechanics tests have been conducted on pipes and elbows of 200–400mm diameter with various crack configurations and sizes under different loading conditions. Tests on small tensile and three point bend specimens, machined from the tested pipes, have also been done to evaluate the actual stress–strain and fracture resistance properties of pipe/elbow material. The load–deflection curve and crack initiation loads predicted by non-linear finite element analysis matched well with the experimental results. The theoretical collapse moments of throughwall circumferentially cracked elbows, predicted by the recently developed equations, are found to be closer to the test data compared to the other existing equations. The role of stress triaxialities ahead of crack tip is also shown in the transferability of J–resistance curve from specimen to component