Removal mechanism of ultrasonic vibration and ELID composite plane grinding based on ultrasonic vibration of nano-ceramic workpiece

To realize the high efficiency mirror surface grinding of hard brittle materials (such as nano-ceramic material), this work firstly constructs an experimental platform for workpiece ultrasonic vibration and ELID combined plane grinding according to the processing mechanism of ultrasonic vibration assisted grinding and ELID grinding; then, based on the removal mechanism of hard brittle material, this work analyzes the kinematics of single abrasive grit with workpiece ultrasonic vibration plane grinding, and studies the effect of ELID plane grinding on the grinding depth; finally, based on the above work, this work proposes the mathematical model of material removal rate for the workpiece ultrasonic vibration and ELID combined plane grinding. Experimental results show that the material removal rate of combined plane grinding increases with the increase of the cutting depth and workpiece speed, the material removal rate of ultrasonic vibration and ELID combined grinding is higher than that of ELID grinding under the same conditions