Plasma Electrolytic Oxidation of Magnesium Alloy AZ31B in Electrolyte Containing Al2O3 Sol as Additives

Plasma electrolytic oxidation (PEO) coatings were produced on AZ31B magnesium alloys in alkaline electrolytes with the addition of various concentrations of Al2O3 sols. Effects of Al2O3 sol concentrations on the microstructure, phase composition, corrosion resistance and hardness of PEO coatings were evaluated by scanning electron microscopy (SEM), X-ray diffraction (XRD), microhardness testing and potentiodynamic polarization measurements, respectively. It was revealed that the Al2O3 sol mostly participated in the formation of the ceramic coating and transferred into the MgAl2O4 phase. With the increase of the Al2O3 sol concentration in the range of 0–6 vol%, the coating performance in terms of the microstructure, diffraction peak intensity of the MgAl2O4 phase, corrosion resistance and microhardness was improved. Further increase of Al2O3 sol addition did not generate better results. This indicated that 6 vol% might be the proper Al2O3 sol concentration for the formation of PEO coatings