The influence of brushing on the surface quality of aluminium

The extension of technical capabilities of machine centres for complete machining of components can improve their performance. In the field of sheet metal machining, the objective beside the classic milling operation was a generation of functional surfaces by face brushing. The experimental studies have probed the influence of tools and technological parameters on the surface quality. In addition to an analysis of the relevant roughness parameters the formation of the surface topography was analysed by several measurement methods. By the application of force measurement, the results of the surface quality can be interpreted additionally. It could be shown that the feed rate in contrast to the cutting speed has the main influence on the surface roughness. A peculiarity is given by the parameter-based width of cut that should be known for reliable process control. The acquired data can be applied in the form of process characteristic fields for further processing with simulation and modelling methods