Time-Resolved Dynamics of Intracrystalline Mesoporosity Generation in USY Zeolite

The treatment of zeolites with surfactants in alkaline media is an effective and versatile technique to impart intracrystalline well-defined mesoporosity in these materials. In this study, the dynamics of surface reconstruction that occurs during the treatment of USY zeolite by surfactant-templating was monitored in situ by atomic force microscopy. The development of surfactant-templated mesoporosity and the concurrent healing of defects that are characteristic of steamed zeolites occur in less than 1 h at room temperature, which emphasizes the low energy barriers needed to reorganize the crystalline structure of this zeolite. This transformation was also followed by X-ray diffraction, N2 adsorption, and transmission electron microscopy analysis of ultramicrotomed samples to confirm that the rapid formation of surfactant-templated mesoporosity and the reconstruction of the zeolite crystals occur not only on the surface of the zeolite but also homogeneously throughout the whole zeolite. This process involves a significant and rapid breaking and re-formation of bonds; however, the zeolite does not dissolve during this process as solid recovery at any given time of the treatment is approximately 100% and the concentration of soluble Si or Al species in the liquid is negligible. Parametric analysis revealed that excessive NaOH leads to the partial transformation of zeolite into an amorphous mesoporous solid, while insufficient quantity of base and/or treatment time can lead to an incomplete mesostructuring of the zeolite, which highlights the importance of judiciously selecting the treatment conditions for every given zeolite