Index for iron-based slagging for pulverized coal firing in oxidizing and reducing conditions

A model for the prediction of iron-based slagging precursors from the combustion of iron-containing coals is detailed. The model accounts for the form of iron (pyrite or siderite), the distribution of iron within the pulverized coal, temperature, and oxidizing or reducing conditions. The input required for the model is a CCSEM analysis of the pulverized coal. For oxidizing conditions, the index predicts similar behavior for pyrite, and siderite-containing coals, with iron alumino-silicate ash particles becoming sticky at temperatures greater than 1400 °C. This suggests that for oxidizing conditions, the extent of included iron minerals is the most important factor. For reducing conditions, the index predicts sticky ash particles are formed at lower temperatures, as low as 1000 °C for pyrite-containing coals as a result of the decomposition and partial oxidation of pyrite-forming sticky particles, and 1100 °C for siderite-containing coals. For reducing conditions, the level of excluded pyrite mineral for pyrite-containing coals and the level of included iron-containing minerals associated with clays for siderite- and pyrite-containing coals are the most important factors determining slagging