Evaluation of low-quality recycled concrete pavement aggregates for subgrade soil stabilization

Doctor of PhilosophyDepartment of Civil EngineeringMustaque HossainStacey KuleszaRecycled concrete aggregate (RCA) is the byproduct of the demolition of concrete structures and pavements. An estimated 140 million tons of concrete waste is produced annually in the United States, most of which ends up in landfills. The use of RCA to replace quarried aggregates in paving projects is one way to utilize these materials and alleviate concerns regarding this increasing waste stream. RCA usage prevents waste concrete disposal into landfills, resulting in more sustainable use of mineral aggregate sources, and may further reduce costs associated with paving projects. However, the inferior physical properties of RCA, such as the presence of recycled mortar, complicate the incorporation of RCA into new concrete mixtures. State highway agencies such as the Kansas Department of Transportation are facing further issues with RCA from D-cracked pavements, raising the question if D-cracked aggregates should be used in paving operations. No known work has evaluated the effect of RCA from D-cracked pavements in subgrade soil stabilization. This study stabilized a low-plasticity clay in Kansas using RCA and three stabilizing materials (lime, Class C fly ash, and a combination of Portland cement and fly ash). Candidate mixtures with varying proportions of chemical stabilizers and D-cracked aggregates were evaluated using the standard Proctor, unconfined compressive strength, linear shrinkage, and California Bearing Ratio tests. Microstructure characteristics of selected mixtures were explored using scanning electron microscopy (SEM) and energy dispersive X-ray tests. Laboratory test results indicated that RCA, in conjunction with all cementitious materials except lime, improved clay strength, stiffness, and shrinkage properties. SEM results indicated that RCA caused a low void space and a dense arrangement of soil particles. RCA effectively improved evaluated mixture properties when an adequate soil-RCA bond was reached using chemical agents. The long-term performance of full-depth flexible pavements with stabilized mixtures as subgrade was assessed in the AASHTOWare Pavement ME Design (commonly known as MEPDG) software. The life-cycle cost of flexible pavements with stabilized mixtures was estimated for a 40-year design period. Economic analysis results indicated that RCA was cost effective only if it was used with a combination of fly ash and Portland cement