Fouling and Cleaning of Modified Stainless Steel Plate Heat Exchangers Processing Milk Products

Fouling of heat exchangers in dairy industries is still quite a severe problem both technically and economically. Altering the surface properties of the heating surfaces would be a way of solving this issue. Modified steel surfaces were tested in an Alfa Laval V2 plate heat exchanger throughout dairy product sterilization. The behavior was analyzed for 8 different surface treatments, such as coatings (Diamond Like Carbon [DLC], Silica, SiOX, Ni-P-PTFE, Excalibur®, Xylan®) and ion implantation (SiF+, MoS2). All fouling and cleaning experiments were carried out in standard and well-controlled operating conditions. After fouling, no significant difference could be seen between all the modified steels and the reference by statistical variance analysis. Cleaning efficiency of Ni-PPTFE appeared significantly the best. It could be suggested that the free surface energy plays a predominant role and the roughness a minor role in the level of fouling and cleaning efficiency