A Study on Integration of Energy Harvesting System and Semi-Active Control for a Hydraulic Suspension System

Suspension systems are used to diminish the vibration of vehicles. The hydraulic dampers in conventional suspension systems are mainly designed with the orifices of the piston; however, the vibration energy will be transferred into waste heat. In recent years, conventional vehicles with internal combustion engines and hybrid vehicles are used commonly. However, with the gradual depletion of fossil fuels, electric vehicles are developing. For this reason, the research focuses on recycling energy from the suspension of vehicles to improve the vehicle’s endurance. The purpose of this study is to develop a semi-active suspension control system with an energy harvesting system. Instead of the fixed orifices in conventional vehicles, an adjusting damping force method with variable resistance circuits system is studied for the semi-active suspension control system. Thus, we are able to develop semi-active control to improve the riding comfort. The energy harvesting system contains a hydraulic gear motor and a DC generator. When vehicles vibrate, the hydraulic damper serves as a hydraulic pump to compress the oil and drive the hydraulic motor. At the same time, the hydraulic motor drives the generator to generate electricity which will be stored in a battery. In this study, the test rig is the quarter-car system. We first design the novel hydraulic suspension system combining with the energy harvesting system. The simulation of dynamic mathematical model will be performed and analyzed by MATLAB/Simulink. Besides that, the semiactive control by the fuzzy sliding mode controller will be realized in the hydraulic suspension system with energy harvesting system. Finally, a test rig is set up for practical experimental implementation and verification